Case Study
From Data Overload to Operational Visibility
Client Type: Regulated Manufacturer
Engagement Length: 12 Weeks
Primary Challenge: Poor MRP Performance and Limited Operational Visibility
Outcome: Restored MRP Confidence and Real-Time Business Intelligence
The Challenge
The client believed their MRP system could no longer support the business and began evaluating replacement platforms.
Planning data, reporting and operational visibility had deteriorated, reducing confidence in system outputs and management decision-making.
The assessment revealed that the system itself was not the problem. Inaccurate master data, routing structures and planning configurations were limiting performance and obscuring meaningful operational information.
Diagnostic Insight
Rather than introducing additional planning resources, the focus was placed on improving the accuracy, reliability and visibility of the existing planning system. The solution combined MRP system optimisation, routing and bill of material corrections, enhanced data governance controls and improved performance reporting through operational dashboards and KPI management frameworks. Together, these changes created a more dependable planning environment and supported better-informed operational decision-making.
Solution Developed
The programme combined system diagnostics, data cleansing, MRP redesign and dashboard development. Reporting was aligned to operational needs, creating a single source of truth across the business.
Implementation (12 Weeks)
-
Improved planning accuracy
-
Restored confidence in MRP outputs
-
Real-time performance visibility
-
Faster management decision-making
-
Improved cross-functional communication
Business Impact
Operational Impact
Estimated £1.2M annual operational benefit.
-
Avoided system replacement costs
-
Reduced administrative effort
-
Improved operational control
-
Enhanced scalability